CMF(Color, Material, Finish) Newsletter. 2024.3 |
|
|
Plastic has been an essential material widely used across various industries for a long time. All plastic materials can be produced in various forms, from thin films to thick sheets. The keyword for Hida's March CMF (Color, Material, Finish) newsletter is 'Plastic Film.' This newsletter introduces the types, characteristics, and applicable designs of this material. |
|
|
Definition and Characteristics of Plastic Film |
|
|
Plastic film is typically made of thin layers of polymer materials and usually has a thickness of around 0.25mm (250 micrometers). This is much thinner than plastic sheets, designed to be suitable for specific purposes. Plastic film is lightweight, cost-effective, and provides excellent chemical resistance and durability. It is easy to transport and install, waterproof, protecting products from moisture and other liquids. Additionally, its flexibility allows for various shapes and applications, and some plastics are recyclable, contributing to environmental protection. |
|
|
Plastic films can be classified based on the types of polymers used, and here are some major types categorized by their primary uses. |
|
|
Polyethylene Film (PE) is one of the most commonly used plastic films. It has excellent strength and flexibility and is primarily used for food packaging or garbage bags. Medium and high-density polyethylene typically have melting points in the range of 120-130°C (248-266°F), while commercial low-density polyethylene is generally around 105-115°C (221-239°F). Combustion usually occurs above 349°C (660°F), and the color of the film varies from transparent to opaque. |
|
|
Polyethylene Film (PE) is one of the most commonly used plastic films. It has excellent strength and flexibility and is primarily used for food packaging or garbage bags. Medium and high-density polyethylene typically have melting points in the range of 120-130°C (248-266°F), while commercial low-density polyethylene is generally around 105-115°C (221-239°F). Combustion usually occurs above 349°C (660°F), and the color of the film varies from transparent to opaque. |
|
|
Printing Methods for Plastic Film |
|
|
Various design patterns and colors can be implemented on plastic films like PC or PET films to decorate the appearance of consumer products. Different printing methods are used on the top and bottom surfaces of the film, including silk screen printing, gravure printing, offset printing, and UV imprinting. |
|
|
Silk screen printing uses a tight polyester mesh similar to silk to express designs using photosensitive material. Multiple plates are used depending on the printing frequency, providing excellent adhesion and coverage suitable for plastic films. |
|
|
ⓒBeyin Packing_gravure print |
|
|
Gravure printing transfers ink from engraved metal cylinders or plates with designs into the film using a nip roll. It offers freedom in color intensity and determines color variety based on the number of cylinders, suitable for mass production. |
|
|
Printing Designs on Plastic Film |
|
|
Designs that can be expressed on plastic film using various printing methods mentioned above are introduced here. |
|
|
The first is the 'Iridescent' effect, resembling the rainbow effect seen on the wings of a Morpho butterfly or the feathers of a peacock. CMF utilizing light scattering effects has gained attention in various industries. Materials applied to LG laptops and Samsung's Galaxy A34 smartphones feature printed micro-patterns producing light scattering effects on plastic film. |
|
|
ⓒhida_optical pattern film |
|
|
Hida has secured mass production technology to apply micro-patterned imprinted plastic films to various product appearances. |
|
|
Secondly, the feel of real materials like wood, stone, leather, or metal can be implemented on the film. All methods including screen printing, gravure printing, offset printing, and digital printing can express designs (patterns and colors) identical to real materials and even texture on the film surface. |
|
|
ⓒhida_wood like film+shy tech display |
|
|
The mentioned product is a large display window close to 1m in length. When the display is off, the designed graphics are presented like interior objects, and when the display is on, the graphics disappear. Specially printed films inserted on the top of transparent plastic (PC) ensure proper display operation and enable implementation of various designs, including rounded side shapes, with excellent surface hardness and no discoloration, offering various design effects beyond wood. |
|
|
◼ For feedback on the newsletter, topic recommendations, collaboration inquiries, and more, please send an email to hida@hidalab.com. ◼ Please click here if you wish to change your name or email address. ◼ If you discovered this email in your spam folder, please add hida@hidalab.com to your address book. |
|
|
Click here to cancel subscription.
© 2021 hïda, a part of Intops. All rights reserved. |
|
|
|
|